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Re: Shadow Build

More nuts, bolts and screws are cleaned, machined and sanded in preparation for cad plating. A boring job but will look nice when installed. These are British fasteners with an assortment of varied thread pitches from 19tpi to 26tpi. :? Once plated all the threads will need to be chased so everythin...
by John H
Fri Mar 10, 2023 9:23 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

More oil lines that lubricate the rockers. They are in bad shape so next step will be replacing the copper tubing between the brass fittings. It will be a bit tricky as it appears to be silver brazed so the old copper may have to be drilled out of the fittings. Not looking forward to that. May have ...
by John H
Sat Mar 04, 2023 10:16 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

Not much happening on the project right now. I did repair the magneto cover which had been improperly repaired before. IMG_6574.JPG IMG_6570.JPG Here I'm fitting the feed and return oil pipes. Normally they don't fit this close to the covers but with a bit of metal removal they will fit snugly. IMG_...
by John H
Tue Feb 28, 2023 9:26 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: 72 Benelli 175 Enduro

That looks like it's going to be a blast to ride.
by John H
Mon Feb 27, 2023 9:28 pm
 
Forum: General Discussion
Topic: 72 Benelli 175 Enduro
Replies: 58
Views: 334432

Re: DUMB JOKE FRIDAYS

UFOs.jpg
UFOs.jpg (257.34 KiB) Viewed 63440 times
by John H
Fri Feb 24, 2023 9:33 am
 
Forum: General Discussion
Topic: DUMB JOKE FRIDAYS
Replies: 86
Views: 451360

Re: Shadow Build

For a one time use try Ebay, about 20 bucks.
by John H
Tue Feb 21, 2023 11:15 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

If you get a 2mm broach I think we can make the tapered bushing for it.
by John H
Tue Feb 21, 2023 9:16 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

Making a woodruff keyway in a tapered bore could be done manually but kinda slow. A standard woodruff broach would require a custom bushing that fit the tapered bore. Most machine shops have standard broaches. The trick would be getting the tapered bushing slotted to the correct depth so the broach ...
by John H
Sun Feb 19, 2023 10:57 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

I made a couple of mistakes but the dimensions are correct so will live with it. This old rotary table has seen better days and was difficult hitting the 60º marks.
by John H
Sun Feb 19, 2023 2:06 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849

Re: Shadow Build

Got around to making a spanner for the caps. The original K1 spanner that came in the tool kit was about 1.664" hex. To clean up all the wrench marks they are now 1.625" hex. The new spanner is 7075 t6 aluminum so will be strong enough. I will make an open end version while I'm at it. K1 s...
by John H
Sat Feb 18, 2023 2:09 pm
 
Forum: General Discussion
Topic: Shadow Build
Replies: 178
Views: 448849
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